#Magmasoft parallel software#

This results in the fact that the resulting component characteristics are very sensitive to the relevant process used.

On the other hand, the simulation tool is used to influence component characteristics of castings in a needs-oriented and very targeted manner.ДЄs we know, casting has the equal advantage and disadvantage that a lot happens in a production step. On the one hand, it is about making the layout of the casting process process-reliable with the software, to be able to produce the desired quality safely, and at the desired cost. This includes defining the gating and feeding technique and the mould design. 'The classic use of the casting process simulation takes place in the work preparation, in order to support the casting design of the future casting early on.вЂќ '90% of the customers are foundry operations', points out JГ¶rg C.

There is no doubt that significant cost savings can be achieved using casting simulation. Sturm, Managing Director of MAGMA GieГџereitechnologie GmbH in Aachen. 'We have looked intensively at the question: How can a simulation tool be optimally used in a typical small business industrial environment?', says Dr.-Ing. Meanwhile, simulation has been generally accepted as a CAE method in the foundry industry, and industries that use castings, which are still growth markets. Ultimately, the caster needs a reliable simulation programme, which is continually tested, checked and improved.

#Magmasoft parallel software#

With suitable software on these computers, 'experimenting on the screen' and automatic optimisation become a reality. If simulation programmes are parallelised however, the enormous performance potential of parallel computers with multi core technology can be exploited. Physics is increasingly integrated into the programmes, models are becoming more comprehensive and precise, and results should be available earlier and earlier. Pavlak, Experimentelle und simulationstechnische Ursachenanalyse der Oxidbildung beim ZylinderkopfgieГџen.While previously, special and expensive computers were necessary for the elaborate simulations, today, high-performance PCs are standard hardware for the casting process simulation. PhD Thesis, The University of Birmingham, 2010 Reilly, Development of Quantitative Casting Quality Assessment Criteria Using Process Modelling. Hill, Numerical simulation of the movement, brake up and entrapment of oxide films during aluminum casting. Modeling of Casting Welding and Advanced Solidification Processes (TMS, Warrendale, 2003) Campbell, Modeling of the Potential for Oxide Films Entrainment in Light Metal Alloy Castings. Campbell, in The Modeling of Entrainment Defects During Casting, Simulation of aluminum shape casting processing: from alloy design to mechanical properties (The Minerals, Metals & Materials Society, 2006) Tatler, Numerical modelling of the entrainment of oxide film defects in filling of aluminum alloy casting. Beckermann, in Modeling of Reoxidation Inclusion Formation During Filling of Steel Casting, Defect Formation, Detection, and Eliminating During Casting, Welding, and Solidification, TMS Materials Science and Technology Conference and Exhibition, September 2005, Pittsburgh, Pennsylvania, pp. The experiments supported by simulation were accompanied and validated by high-speed video technology and the PREFIL-measurement technology. It will be shown that autonomous DOEs are leading to optimized gating designs and process parameters resulting in a significant reduction of oxides in castings. The utilization of autonomous DOEs creates variations of the gating system and process parameters autonomously. At the same time, quality criteria describing the creation of oxides during the casting process of cylinder heads were evaluated quantitatively.

This contribution shows how the integration of autonomous design of experiments (DOEs) into the casting process simulation tool MAGMASOFT В® provides the basis for the evaluation and subsequent optimization of process parameters in the melt transport and pouring process, which are responsible for the creation and distribution of oxide inclusions. Oxide inclusions, which are created during the pouring process of aluminum alloys, are the main cause of leaks in castings.